The principle of magnetic tool and assembly
Why you need a Magnetic Tool and Magnetic Assembly?
In industrial production and daily life, some tasks require a lot of effort, such as the need to lift a large billet or iron object. Most of the various parts and accessories are made of iron materials, and it is very laborious to carry them. There are also a lot of machined iron filings and nails from the renovation of the house, which are difficult to clean, or it is very troublesome to clean up. In work and life, we often encounter the need to place keys, umbrellas, tools, sticky notes and other items on the wall, cabinet, refrigerator or door. At this time, we hope to have an item that can easily meet our requirements.
Magnetic tools and magnetic assembly are born for this application. It converts one of the most magical forces in nature-the magnetic force of magnets into the power that we need, thereby replacing human physical power or power that cannot be achieved by electronic machinery. For example, a permanent magnet lifter can easily pick up 6 tons of steel, a magnetic sweeper can quickly clean up iron filings and nails on the ground of 100 square meters, and a magnetic pick uip arm can move hundreds of screws into your tool box at one time. A magnetic hook can easily hang up your keychain, umbrella, bag, etc.
How to choose a suitable Magnetic Tool and Magnetic Assembly?
Dailymag now has more than 500 models magnetic tools and magentic assemblies available for your choice, magnetic capacity from 1Lb to 12000Lbs, size from 1/8" inch to 100" inch. Including Magnetic Sweepers, Magntic Pick up Tools, Permanent Magnetic Lifters, Magnetic Tool Holders, Magnetic Bowls, Magnetic Trays, Magentic Hooks, Latch Magnets, Magnetic Wrist Armband Holder, Holding and Retrieving Magnets, Magentic Welding Holders, Pot Magnets, Fishing Magnets and Magnetic Chucks, etc.
You are invited to visit our website to learn and choose your favorable magnetic tools and magentic assemblies.
What's the application of Magnetic Tool and Magnetic Assembly?
Lifting of large objects, airport runway nail & screws sharps cleaning, swimming pool nail cleaning, DIY work, house decoration, holding and hanging tools and household items, underwater salvage, etc.
It can also be used in special environments, such as high temperature environments. Generally, magnetic tools which assembling neodymium iron boron magnets can work in environments below 80 degrees Celsius. If there is a higher temperature resistance requirement, above 200 degrees Celsius, ferrite magnets can be used if the required magnetic force is not high. , Use AlNiCo magnets where the magnetic force is required higher.
Overview of Magnetic Tools and Magnetic Assemblies
Magnetic tools are made into various tools that meet different needs by using the magnetism of magnets and the permeability of metal iron parts. Including magnetic sweepers, magnetic picker up tools, permanent magnetic lifters, magnetic tool holders (disks), magnetic holding devices, magnetic daily-use kits, magnetic fuel-saving devices, magnetic water softeners, permanent magnetic chucks, etc.
Magnetically conductive materials: pure iron, low carbon steel, iron-aluminum, iron-silicon, iron-nickel, iron-cobalt alloy, ferrite, nickel, cobalt, etc. Generally speaking, the permeability of alloys is higher than that of pure metals. Generally, permalloy is used in places with higher requirements, that is, nickel-iron alloy with a nickel content of 30% to 90%, which has good workability and high magnetic permeability.
Schematic diagram of metal permeability of magnetic field
As shown in the figure, metal iron or carbon steel can change the direction of the magnetic field of the magnet, and the magnetic force will extend along the shape of the metal plate. This is the most basic principle of magnetic tools and magnetic components. The magnetic force of the magnet can be changed according to different needs. Metal and iron are combined into various shapes and structures to meet application requirements. Because metal iron and carbon steel are everyday materials with good quality and low price, they are also materials with very good magnetic permeability, so they are the most common in magnetic tools and components.
Features of Magnetic Sweeper：
A row of large-size high-performance ferrite magnet blocks are installed side by side on a long iron plate, which can isolate the magnetic field on the back of the magnet, so that the magnetic force is concentrated at the bottom. The working surface is large, which meets the requirements of large magnetic force and low cost. Most of the styles are designed with magnetic release function, which can easily release the sucked items.
Used to clean roads, airports, swimming pools, processing workshops and other places. Nails, screws, iron wires, iron filings, broken iron pieces and other iron items.
Features of Magnetic Pick up Tool：
Usually a circular pot magnetic structure, the disc or ring ferrite magnet is sleeved in the iron shell, so that the magnetism is concentrated in one direction, which is used to absorb nails, screws, iron wires, iron filings, broken iron pieces, etc. in a small space article.
The retractable magnetic antenna is equipped with rare earth neodymium magnets to absorb small items and is used in a smaller limited space.
Some have a magnetic release function.
Features of Permanent Magnetic Lifter：
Through the strong magnetic force of neodymium iron boron magnets, heavy objects such as steel plates, iron pillars and iron blocks are attracted.
* 100kg-6000kg magnetic force
* Open and close magnetic force by handle operation
The permanent magnet lifter assemblied with contemporary high-performance Nd-Fe-B neodymium iron boron magnets, which are smaller in size, lighter in weight, and stronger in holding power. With a unique magnetic circuit design, the remanence is almost zero when magnetic force is closed, so the device will not affect the surrounding electronic equipments. The safety factor is high, and the maximum pull-off force is 2.5-4 times the rated lifting force. The manual permanent magnet jack handle switch is equipped with a safety button, which can be operated with one hand, which is convenient and safe. "V"-shaped groove design on the bottom of the lifting surface. The automatic permanent magnet lifter does not need to manually pull the handle. It is controlled by the lifting of the hook of the electric crane. It can lift the corresponding round steel and steel plate. It does not need electricity. It is safe to use. It is widely used for lifting and transporting steel. The installation and handling of various mechanical parts and molds. It is a lifting tool for lifting and handling steel plates at room temperature in shipbuilding, engineering machinery, automobile and other industries. It is mainly used for the connection with the workpiece to be hoisted in the hoisting process (for example: matched with electric chain hoist, steel wire rope, etc.) for the work of moving iron plates, blocks and cylindrical magnetic materials. The operation is convenient, safe and reliable, and the result is compact and light. It is widely used in factories, docks, warehouses, and transportation industries. Improve the working conditions of loading, unloading and handling operations and increase labor efficiency
Magnetic lifters are the tools designed to lift heavy metal objects such as steel plates, iron logs, rods, and bundles of chains, slings, and blocks, etc., with the help of permanent magnets' magnetic strength. It is pretty useful as it reduces the man load and makes it easy to lift cumbersome objects that are otherwise difficult to move. The use of permanent magnets eliminates the requirement of electric power as well. These can be in different forms and ranges depending upon their capability to withstand a specific weight. We manufacture a range of high-quality, user-friendly, and cost-effective magnetic lifters to help our customers in their work.
Dailymag Lifting magnet range
Lifting magnets are usually used in industries, machinery manufacturing units, warehouses, factories, construction sites, machine shops, and many other sites where heavy metal objects are present. There is no need for a power supply to remote our lifting magnets because their lifting capability depends on the magnetic strength's magnetic strength. While manufacturing, we use specific grade magnets to ensure the required capacity to withstand the weight. Our lifting magnets are made of rare-earth permanent magnets, i.e., neodymium magnets, the strongest among all the magnets till known. Our magnetic lifter contains a diverse range that can lift both, i.e., flat and round objects. We provide products with different weight lifting capabilities from 100kg, 300kg, 600kg, 1000kgs, 2000kgs, 3000kgs to 6000kgs in Maxmium
Besides these items, we can also provide our customized product manufacture facility based on our customers' requirements. If you have established a new work and want to order a magnetic lifter suitable for your application, you can send us a note. We try our best to facilitate our customers in every way possible.
Lifting magnets characteristics:
Our lifting magnets are of high-quality neodymium magnets having a strong capacity to attract and lift heavy metal objects. The lack of any power supply requirement makes its use safer for the handler. Our main customers belong to the factories and construction areas where metal blocks, sheets, machine pieces, metal wire rolls are lifted to heights. Following general characteristics of lifting magnets make them suitable for load lifting:
• Rare-earth neodymium magnets are used
• It can be operated easily by one man.
• More efficient as compare to traditional object lifting ways.
• Its base is flat, which performs the best attachment.
• The permanent magnet enables it to withstand the heavyweights, i.e., from few Kgs to several Tons.
• There is no need for any recharging or battery supply as well.
• It contains a clamp, release round, and maneuver.
• An additional power supply is not required.
• It is safer than electromagnetic lifters.
• Its lever is self-locking which prevents any accidental deactivation.
Basic components of a magnetic lifter:
There are two basic parts of a lifting magnet device, i.e., the sucker and a discharger. The bottom part comprises of sucker, which is made of a permanent magnet and a conductive plate. While the upper portion contains a lever that can on and off the device. When the lever is at its on position, magnet poles' magnetic flux is transferred to the conductive plate via a wire. The charged conductive plate gets attached to the object and completed the circuit.
Working of magnetic lifter:
A magnet lifter contains two poles of the best-grade magnet at their bottom surface. The production of strong magnetic flux between these two poles performs a key role. To lift any metal object, a magnetic lifter is placed on the surface of the object to be lifted; the handle is turned on to enhance the magnetic flux finally lift the attached object. Once the heavy object is placed at the required place, the handle is turned off, and the object set free from the lifter.
We highly appreciate our customers sharing their applications with us to choose the best suitable device for their work. We understand that there are sometimes security issues due to which customers cannot give us the complete detail. For this, we recommend our customers consider the following important points to make an appropriate choice for the best suitable metal lifter:
• The grade of permanent magnet required.
• A per-day estimated use of the magnetic lifter should also be considered.
• The estimated weight of the metal objects to b lifted.
• The working space's temperature should be kept in mind because neodymium magnets cannot work at extremely high temperatures.
Lifter magnet advantages:
Lifting magnets are very reliable and give certain advantages to our customers:
• Very lightweight and easy to handle the device.
• Heavy material can be lifted easily by one handler or operator.
• A convenient method to lift heavy objects.
• It contains a neodymium magnet which is the most efficient magnet.
• It can be activated and deactivated by moving the lever.
• It is relatively safe because it does not use any power supply.
• It can lift the weight three times higher than its own body.
Workplaces of a magnetic lifter:
The use of magnetic lifters makes the lifting of heavy steel blocks easy. These occupy less space and gives efficient benefit. These are highly reliable because permanent magnets retain their magnetic abilities for a long time. Any working place where the lifting of heavy metal objects is required, magnet lifters can be used. Our main customers belong to the following workplaces:
• Metal cutting stations
• Machinery manufacturing units
• Metal wholesales.
• Iron pipes and blocks distributors
• Mechanical workshops
• Engineering working areas
• Repairing workshops
• Transport sector
• Coils distributors
Besides this, magnetic lifters can also be employed in several other applications, i.e., loading or unloading metal objects, near the flame cuttings, fabrication and collecting the metal scraps after cutting of metals etc.
To provide our customers with high-quality best-selling products, we ensure the quality check of our lifting magnets at various manufacturing levels, i.e., during custom design, framework fabrication, and parts assembly. Several in-house quality tests are also conducted before the dispatch of products for sale.
Features of Magnetic Tool Holder, Magnetic Bowl, Magnetic Tray：
Features of Holding and Retrieving Magnet, Pot Magnet, Magnetic Welding Holder：
Features of Magnetic Fuel Saver, Magnetic Water Conditioner, Magnetic Oil Filter Ring
By magnetizing the fuel, impurities such as iron filings and carbon deposits are filtered. Improve combustion efficiency and protect the engine.
It can also be used as a magnetic water softener and magnetized gas device.
Features of Magnetic Chuck
Use the strong magnetic force of neodymium iron boron permanent magnet to fix and process metal parts.
Used for surface grinding electric discharge machine, engraving machine, CNC.
Daily use Magnet Tool: Magnetic Hook, Magnetic Clip, Magnetic Push Pin, Magnetic Wrist Holder, Magnetic Armband, Magnetic Waist Holder, Magnetic Wand, Latch Magnet, Magnetic Pole Identifier, Magntic Spice Holder, Magnetic Paper Towel Holder, Magnetic Gloves Dispenser Holdler, Rubber Handle Magnet